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Hot DIP Galvanized Power Line Accessories Ball Eye

MATERIAL: FORGED STEEL
FINISH: HOT DIP GALVANIZED
SPECNO.12505,CSA G164HEAT
TREATMENT: TO SPEC. NO 12728
IMPACT: IN ACCORDANCE WITH ASTM A370.E23 AND CSA G40.2015 FT.LBS.@ -0°F  20J.@-20ºC
M.P.I.: BEFORE GALVANZING IN ACOORDANCEMITH ASTM A275 AND E709
DIMENSIONS: UNLESS OTHERWISE SPECIFIED ALL DIMENSIONS ARE IN INCHES.
TOLERANCES: UNLESS OTHERWISE SPECIFIED SPEC. NO. 12508
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  • Emax

Hot DIP Galvanized Power Line Accessories Ball Eye

The Ball Eye is a fundamental and critical component within power transmission and distribution systems. It serves as a versatile connecting link, primarily used to join insulators, hardware assemblies, and other components to structures or each other. Its signature spherical design allows for a degree of angular movement (articulation), which is essential for accommodating line movement caused by wind, ice loading, and thermal expansion without transferring excessive stress to the towers or poles.

Key Features & Benefits:

  • Superior Strength: Forged or fabricated from high-grade steel, it offers exceptional tensile strength and mechanical durability to handle heavy loads and dynamic forces.

  • Ultimate Corrosion Resistance: The hot-dip galvanizing process provides a thick, robust zinc coating that offers complete cathodic protection. This ensures decades of reliable performance in harsh, outdoor environments, including coastal and high-humidity areas, significantly reducing maintenance needs.

  • Smooth Articulation: The precision-formed spherical end rotates smoothly within the matching socket of a clevis or other fitting, preventing binding and ensuring even load distribution.

  • Safety & Reliability: Engineered and manufactured to meet or exceed international standards (such as ASTM, IEC, or ANSI), ensuring operational safety and network integrity.

Our Manufacturing Capabilities for Ball Eyes:

Our factory specializes in the high-volume production of high-quality Ball Eyes, with a focus on OEM requirements:

  • Precision Forging & Fabrication: We utilize advanced forging techniques or precision cutting and machining to create the ball eye's basic form, ensuring superior grain structure and metal integrity compared to casting.

  • In-House Hot-Dip Galvanizing: Our dedicated galvanizing line allows for complete process control. Every unit undergoes meticulous cleaning and is dipped in molten zinc to create a uniform, adherent coating that meets ASTM A123 specifications.

  • Rigorous Quality Control: Each production batch undergoes stringent testing, including dimensional checks, proof load testing to validate strength, and coating thickness verification using elcometers.

  • Customization & OEM Expertise: We can produce ball eyes to your exact specifications, including varying pin diameters, eye sizes, and material grades. We provide comprehensive support from prototyping to final packaging.

We are a trusted manufacturing partner for utilities and distributors worldwide, delivering ball eyes that form a strong, reliable, and corrosion-resistant link in the power grid.

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Email: jane@emaxmetal.com


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